IC200CPU005 GE PLC VersaMax Series Central Processing Unit Controller

Product Overview

The IC200CPU005 is a compact, high-performance central processing unit engineered specifically for the VersaMax automation architecture. Originally manufactured by GE Fanuc, this controller manages system logic execution, memory storage, and peripheral communications across distributed I/O nodes. Equipped with 64 KB of configurable user memory, the IC200CPU005 delivers rapid boolean processing capabilities designed to handle up to 64 physical modules and 2,048 discrete points. Automation engineers rely on this processor for efficient, small-footprint control in diverse industrial environments.

Technical Specifications

• Brand: GE Fanuc
• Series: VersaMax
• Model / Part Number: IC200CPU005
• Component Type: Central Processing Unit (CPU Module)
• User Memory Capacity: 64 KB
• Boolean Execution Speed: 0.8 ms/K instructions
• I/O Capacity: Up to 2,048 points across 64 maximum modules
• Communication Ports: Dual built-in RS-232 and RS-485 serial interfaces
• Backplane Power Draw: 35 mA to 135 mA at 5 VDC (varies with converter usage)
• Physical Dimensions: 4.2 in x 5.0 in x 2.7 in
• Operating Temperature Range: 0°C to 60°C
• Cooling Method: Natural convection (requires unobstructed airflow)
• Enclosure / Mounting: Open enclosure, DIN rail mounting base

Diagnostic Capabilities & System Status Monitoring

• Battery Backed RAM: Utilizes a removable lithium battery to maintain program memory integrity and power the internal real-time clock during power loss.
• Communication Error Tracking: Monitors serial link handshaking and packet frames across RS-232/485 ports to detect network timeouts.
• Fault Logging: Captures processor watchdog errors, hardware configuration discrepancies, and low-battery warnings via programming software diagnostics.

Recommended Applications & Compatible Equipment

• Compatible Equipment: VersaMax I/O expansion modules, programming terminals, and personal computers running configuration software.
• Industrial Sectors: OEM machine building, factory automation assembly cells, material handling conveyors, and discrete manufacturing processes.
• System Integration: Designed for space-constrained control panels requiring modular DIN-rail-mounted logic processing.

Global PLC Spare HUB's Insight

When replacing or commissioning the IC200CPU005, technicians must carefully verify the backplane current draw calculations if serial converters are attached, as power consumption jumps from 35 mA up to 135 mA. Additionally, always back up the application program to flash memory before swapping the internal lithium backup battery to prevent data loss. Ensuring adequate vertical clearance above and below the open-enclosure unit allows natural convection cooling to prevent thermal throttling in high-density control cabinets.

Shipping, Warranty & Order Fulfillment

• Global Dispatch: Fast and secure worldwide shipping via FedEx, UPS, and DHL.
• Fulfillment Window: Orders are processed and shipped within 24-48 hours from order confirmation.
• Warranty Coverage: Backed by a comprehensive 12-month warranty to ensure long-term operational reliability.

Frequently Asked Questions

Q: How do I connect a programming PC to the IC200CPU005 CPU module?

A: You can connect a programming terminal or PC directly to the CPU using either the built-in RS-232 or RS-485 serial communication ports with an appropriate protocol converter cable.

Q: What causes the IC200CPU005 to indicate a low battery warning during startup?

A: A low battery warning indicates that the internal removable backup battery voltage has dropped below operational thresholds, requiring a prompt replacement while the system is powered or backed up to avoid losing RAM data.

Q: Can the IC200CPU005 operate without an external power supply connected to its serial ports?

A: Yes, the CPU draws its core operating power (35 mA minimum) directly from the 5 VDC VersaMax rack backplane, though using powered serial converters will increase total current consumption to 135 mA.

Q: What precautions are necessary regarding thermal management for this CPU?

A: Because the IC200CPU005 relies entirely on convection cooling within an open enclosure, you must mount the DIN rail horizontally with clear air gaps above and below to prevent localized overheating.

Q: How do I choose between expanding local modules versus upgrading the rack capacity on an IC200CPU005 system?

A: Always evaluate your total backplane power budget and ensure you do not exceed the processor's ceiling of 64 connected modules or 2,048 total I/O points before adding further hardware expansions.